
Ultrasonic Wire Harness Welding Machines
Ultrasonic welding joins stranded copper to stranded copper, or wire to a terminal or busbar, without solder, flux or filler metal. A sonotrode presses the strands together while oscillating at ultrasonic frequency, and the strands bond to each other in the solid state. The result is a joint with no third metal in it and no heat-affected zone, which is why it appears where a crimped splice would introduce a dissimilar material or where the joint will see thermal cycling. Weld quality is judged on two measurements together — pull force and cross-section — because a joint can pass pull test while the section shows an incomplete bond. Tooling follows the joint geometry.
Built and Tested in Our Workshop
Every machine is assembled in our Dongguan workshop and run in before shipment. QC sequence: Raw material check → Machining → Assembly → 100% run-in test → Shipment video. A test video on your own material is available on request.

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